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The chat MCP module exposes 11 tools, but README and the managed CLAUDE.md template only listed the 5 core chat tools. Add the missing chat_status plus the pipe subsystem (pipe_submit, pipe_read_output, pipe_get_assignment, pipe_list_assignments, pipe_status) and explain multi-stage pipe orchestration (linear, fan-out, synthesizer).
resolveDefaultShell() returned a bare 'bash' when $SHELL was unset. Under a daemon/GUI launch (devglide start) the process env can lack PATH, so node-pty's posix_spawnp could not locate the bare command and failed with 'posix_spawnp failed' when creating a shell pane on macOS. - pickUnixShell(): resolve an absolute shell (/bin/zsh, /bin/bash, /bin/sh, ...), never a bare name. Mirrors the Windows branch. - withDefaultPath(): guarantee a sane PATH in the spawn env so commands run inside the shell even when the parent env has none. Both extracted as pure helpers with unit coverage in shell-config.test.ts.
devglide setup runs scripts/build-mcp.mjs, which bundled the voice MCP with esbuild. nodejs-whisper (an optional whisper.cpp STT dependency) was not in the external allowlist, so esbuild tried to inline it. When the package is absent or fails to install, the build failed with 'Could not resolve nodejs-whisper' and aborted every remaining bundle, degrading all servers to the tsx fallback. The voice provider already imports nodejs-whisper lazily and degrades gracefully at runtime, so it should be external like better-sqlite3 and node-pty rather than bundled.
fix(shell): spawn shell via absolute path on macOS/Linux
docs(chat): document chat_status and pipe orchestration tools
…r-external fix(build): mark nodejs-whisper external in MCP bundling
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