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[Feature]: Custom PCB Design & PCBA via PCBWay #1

Description

@majockbim

PCBWay has offered to sponsor the fabrication and assembly (PCBA) for our next hardware iteration, which motivated this issue. 🎉

Physio is currently running on a breadboard/dev-board prototype from the initial hackathon build. To make the device suitable for clinical use, we need to shrink the form factor into a compact wrist/arm wearable.

Milestones

  • Scope schematic ← must include ESP32-C3, dual MPU6050 footprints, LiPo charging, and BLE antenna clearance
  • Select cost-effective standard components ← prioritize PCBWay in-stock basic parts to fit within PCBA budget
  • Route PCB ← aiming for a compact 2-layer design
  • Export Gerbers, BOM, and Pick-and-Place files
  • Submit design files to PCBWay for fabrication and assembly
  • Document the engineering journey from breadboard to custom PCB ← needed for the genuine PCBWay review

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documentationImprovements or additions to documentationenhancementNew feature or requestsponsor 🎉Work related to a sponsorv1.0.0Official release: clean codebase, scrubbed history, and new PCBWay hardware.

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