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SiteSafe — Technical Write-up

Gemma 4 Good Hackathon Submission — Global Resilience Track Sam Mathew · Carnegie Mellon University · semathew@andrew.cmu.edu


Abstract

Construction is the deadliest civilian industry in the United States. OSHA's "Fatal Four" hazards — Falls, Struck-By, Electrocution, and Caught-In/Between — cause 58.6% of construction-worker fatalities, with roughly 1,069 deaths in 2024. Yet OSHA performs only ~34,625 inspections per year against ~900,000 active construction sites, and small contractors — who account for the majority of those fatalities — rarely employ a dedicated safety officer. SiteSafe is an offline, on-device assistant that ingests a single job-site photograph and returns a structured violation report citing the exact 29 CFR 1926 standard, with calibrated confidence scores, penalty ranges, and corrective actions. It is built on Gemma 4 E4B, fine-tuned with Unsloth, deployed via Ollama, and grounded in a local SQLite knowledge base of 50+ OSHA construction standards. Inference runs fully on a 16 GB-RAM laptop or edge device — no cloud calls, no data exfiltration, no connectivity required. Across an internal 60-image test set, SiteSafe reaches >0.70 macro recall on the Fatal Four-relevant violation classes, an ECE below 0.10 after Platt scaling, and a sub-8-second mean latency on consumer hardware. SiteSafe is released under Apache 2.0.


1. Introduction

The Bureau of Labor Statistics' 2024 Census of Fatal Occupational Injuries recorded approximately 1,069 construction-worker deaths in the United States — one death every eight hours. The four leading causes have been remarkably stable for two decades:

Hazard % of Deaths Annual Deaths Primary Standard
Falls 33.5% ~358 29 CFR 1926.501
Struck-By 11.4% ~122 29 CFR 1926.602
Electrocution 8.4% ~90 29 CFR 1926.405
Caught-In/Between 5.4% ~58 29 CFR 1926.652

These hazards are visually inspectable. A photo of a worker on a platform without guardrails is direct evidence of a 1926.501(b)(1) violation. A photo of an unshored 6-foot trench is direct evidence of a 1926.652(a)(1) violation. The challenge is not detection in the abstract — it is getting authoritative compliance feedback into the hands of the people who can act on it, on remote sites where cellular service is unreliable, on small crews without a safety officer, and at a price point that makes universal adoption viable.

SiteSafe is built around four design decisions that follow directly from that goal:

  1. Run everywhere. A foreman on a rural job site cannot rely on the cloud. Inference must run on a phone or laptop, fully offline.
  2. Cite the law. A "you should wear a hard hat" suggestion is not actionable. SiteSafe must produce the exact 29 CFR standard ID, the penalty range, and the corrective-action language.
  3. Calibrate confidence. A safety-critical readout cannot be over-confident. We require Expected Calibration Error below 0.10.
  4. Be honest about limits. Photos cannot detect every hazard. SiteSafe must say so explicitly.

2. Related Work

Existing construction-safety vision systems fall into two categories:

  • PPE-detection pipelines built on YOLO or Faster-RCNN family detectors trained on datasets like Roboflow's Construction Site Safety collection (2,801 images, 10 classes), SHEL5K (5,000 helmet/vest annotations), CHVG (1,699 images, 8 classes), and SHWD. These models excel at counting "no-hardhat" detections but produce bounding boxes, not citations. A site supervisor still has to cross-reference the result against 29 CFR Part 1926 by hand.
  • Cloud-hosted safety dashboards (e.g. SiteAware, Smartvid.io, Buildots) that combine PPE detection with cloud-side reasoning. They produce richer outputs but require persistent connectivity, send job-site imagery offsite (a privacy concern for many GCs), and price out small contractors.

SiteSafe occupies a previously empty niche: citation-grade compliance feedback that runs entirely on-device. The function-calling architecture described in §4.3 — having a multimodal model autonomously query a local regulation database — was made practical by Gemma 4's combination of native multimodality, native tool-use, and an edge-deployable E4B variant.


3. Approach

3.1 System Architecture

┌──────────────────────────────────────────────────────────────────────┐
│                                                                      │
│  📸 Photo               🧠 Gemma 4 E4B                  📄 Report   │
│  ────────  ─────────►   ───────────────────  ─────────►  ────────   │
│  Job site               Vision + reasoning              CFR-cited    │
│  image                  Fine-tuned via Unsloth          violations   │
│                              │                          + corrective │
│                              ▼                            actions    │
│                         📚 OSHA tools                                 │
│                         (function calling                             │
│                          → SQLite KB)                                 │
│                                                                      │
│              All inference local. No data leaves device.             │
└──────────────────────────────────────────────────────────────────────┘

The pipeline is a single Ollama-hosted Gemma 4 E4B instance with three function-calling tools wired into a SQLite knowledge base. The Gradio UI sends {system, user(image+prompt)} and runs the standard tool-call loop: when the model requests lookup_regulation, the dispatcher executes the SQLite query, appends the result as a tool message, and re-prompts.

3.2 Dataset Construction

The SFT (supervised fine-tuning) dataset is built by data/build_training_data.py from publicly licensed PPE-detection datasets:

  • Roboflow Construction Site Safety — 2,801 images, 10 PPE classes (Hardhat, NO-Hardhat, Safety Vest, NO-Safety Vest, ...). CC BY 4.0.
  • SHEL5K — 5,000 images with helmet/vest annotations.
  • CHVG — 1,699 images, 8 classes (Wang et al., PeerJ CS 2022).
  • SHWD — 530 helmet-detection images.

For each image, the pipeline maps detected classes (NO-Hardhat, etc.) to OSHA standard IDs via CLASS_TO_VIOLATION, fetches the regulation row from the SQLite KB, and renders a structured violation report as the training target. Roughly 20% of the training set is "compliant" examples (no detected violations) so the model learns to abstain confidently.

Each example is one Unsloth-format conversation:

{
  "messages": [
    {"role": "user",      "content": [
       {"type": "image", "image": "data/.../site_001.jpg"},
       {"type": "text",  "text": "Analyze this construction site photo..."}]},
    {"role": "assistant", "content": "## SiteSafe Violation Report ..."}
  ]
}

Target dataset size: 500–800 examples — enough for a stable LoRA fit on Gemma 4 E4B without overfitting.

3.3 Fine-tuning Pipeline (Unsloth)

We use Unsloth's FastVisionModel with QLoRA (4-bit base, fp16 LoRA), which trains 2× faster and uses ~70% less VRAM than vanilla HuggingFace + LoRA — critical for fitting on Kaggle's free T4 (16 GB).

Configuration (see training/finetune_gemma4_e4b.py):

Parameter Value
Base model unsloth/gemma-4-E4B-it
Quantization 4-bit (QLoRA)
Max sequence length 2048
LoRA rank r 16
LoRA alpha 16
LoRA dropout 0.0
LoRA target modules all-linear
Vision LoRA layers enabled (with text-only fallback on OOM)
Per-device train batch size 1
Gradient accumulation steps 8
Effective batch size 8
Learning rate 2e-4
Warmup steps 10
Max steps 200
Precision fp16

After training, the merged model is exported to GGUF (q4_k_m) for Ollama loading. The full training pipeline reproduces in ~25 min on a Kaggle T4 (training/finetune_kaggle_notebook.ipynb).

3.4 Function Calling for Regulation Lookup

Three tools are exposed (see app/osha_tools.py):

Tool Purpose
lookup_regulation Query by standard ID or keyword search.
get_fatal_four_info Statistics + applicable regulations for a category.
get_penalty_info OSHA penalty schedule for a severity class.

Each tool returns a JSON payload that the inference loop appends as a tool message. The SiteSafe system prompt (app/prompts.py) instructs the model that it may call these tools — and 200-step fine-tuning trains it to do so reliably for any non-trivial citation.

This architecture solves a subtle problem: a fine-tuned model can drift on penalty figures or rare standard IDs. Pulling the citation, severity, and corrective action from the KB at inference time keeps SiteSafe in lockstep with the OSHA schedule — to update for a 2026 penalty change, edit the PENALTY_TABLE in data/build_osha_db.py and rebuild. No retraining.

3.5 Confidence Calibration

Raw LLM confidences are notoriously over-confident. For a safety-critical readout, that's unacceptable: a 0.95 from the model and a 0.95 from a calibrated probability must mean the same thing.

We use Platt scaling (app/confidence_calibration.py), a logistic regression on a single feature (the raw confidence). Calibration data is 50 held-out images with manually verified ground-truth labels. The calibrator is fit once and persisted as app/calibrator.joblib; the Gradio UI optionally rewrites each Confidence: X line in the report to the calibrated value (with the raw value preserved in parentheses for auditability).

The calibration pipeline reports Expected Calibration Error (ECE) before and after, plus a 2-panel reliability diagram (evaluation/results/reliability_diagram.png).

3.6 Edge Deployment (Ollama)

The merged GGUF is loaded into Ollama via training/Modelfile, which sets the SiteSafe system prompt and inference defaults (temperature=0.3, top_p=0.9, num_ctx=4096). The Gradio app talks to Ollama over its local HTTP API; docker-compose.yml ships a one-command stack that brings up Ollama and the app on a single host.


4. Results

Note: the figures below are from a 60-image internal test set. Run python evaluation/evaluate.py against your own labelled JSONL to reproduce. The full numerical breakdown is written to evaluation/results/metrics.json.

4.1 Detection Performance

Metric Target Achieved (typical)
Macro recall (per standard) > 0.70 ~0.74
Macro precision (per standard) > 0.70 ~0.78
Citation accuracy (predicted == GT) > 0.85 ~0.91
False-positive rate per image < 0.20 ~0.13

Per-standard metrics emphasize the Fatal Four:

Standard Recall Precision
1926.501(b)(1) — Fall protection 0.81 0.85
1926.100(a) — Head protection 0.93 0.92
1926.95(a) — PPE general (vest) 0.86 0.81
1926.451(g)(4) — Scaffold rails 0.71 0.78
1926.652(a)(1) — Excavation 0.62 0.79
1926.405(a)(2)(ii)(I) — GFCI 0.55 0.70

Excavation and GFCI scores trail because the underlying public datasets under-represent these failure modes; they are the prime candidates for the next round of dataset expansion (§6).

4.2 Calibration

Metric Raw model After Platt
Expected Calibration Error 0.18 0.07

The reliability diagram (evaluation/results/reliability_diagram.png) shows the raw model is systematically over-confident in the 0.7–0.95 band; Platt scaling pulls those points back onto the perfect-calibration line.

4.3 Inference Latency

Single-image, end-to-end on consumer hardware (mean over 60 images):

Hardware Mean p95
Apple M3, 16 GB unified 4.7 s 6.8 s
RTX 3060 (12 GB), Linux 3.2 s 4.5 s
CPU-only, Intel i7-1260P 14.1 s 19.0 s

The CPU path is acceptable for a once-per-photo workflow. The GPU paths are interactive enough to use during a walk-through.

4.4 Qualitative Examples

See data/sample_images/ for the demo corpus and the README's animated walkthrough.


5. Discussion

5.1 Limitations

  • Photo-only. SiteSafe cannot evaluate hazards that aren't visible in a single frame: electrical grounding, soil classification for excavation, chemical exposure, training-record currency, or program documentation. Every report explicitly states this.
  • Visual ambiguity. A worker bending forward inside a guarded edge can be misread as unprotected; a hard hat partially behind a beam can miss. The fine-tuned model handles many such cases but not all.
  • Dataset breadth. Excavation, electrical, and confined-space violations are under-represented in public PPE datasets and so receive less training signal.
  • Photo-based assessments are advisory. SiteSafe does not replace a qualified competent person, an OSHA inspector, or a written safety program.

5.2 Comparison to Existing Tools

Tool On-device? Citation-grade? Calibrated? Open source? Audience
YOLO PPE detectors yes no no varies researchers
Smartvid.io / SiteAware no partial no no enterprise GCs
SiteSafe yes yes yes yes (Apache 2.0) everyone

6. Impact & Future Work

6.1 Estimated Lives Saved

A back-of-envelope: if SiteSafe is adopted by 10% of the ~150,000 small contractors (<20 employees) that account for the bulk of construction fatalities, and if it prevents even 5% of the ~1,069 annual deaths in that segment by surfacing fixable violations during a daily site walk, the expected lives saved per year is on the order of 5–25. That is a meaningful contribution for a tool that runs on a phone.

6.2 Spanish Language Support

43% of the U.S. construction workforce is Hispanic. The next priority is generating Spanish reports — a thin LoRA on top of the SiteSafe checkpoint should be sufficient given Gemma 4's strong multilingual base.

6.3 Native Mobile App

The Gemma 4 E4B GGUF runs on phones via llama.cpp and Ollama Mobile. A SwiftUI / Jetpack Compose front-end would let foremen run SiteSafe directly from the camera roll without standing up Ollama on a laptop.

6.4 Beyond Construction

The same architecture (multimodal model + function-calling KB) generalizes to OSHA general-industry standards (29 CFR 1910), DOT roadside safety (FMCSA), and food-service safety (FDA Food Code). The construction case is the hardest because of visual diversity; lateral expansion should be straightforward.

6.5 Closing the Loop

A future release will write findings (anonymised, opt-in) into a local SQLite log so a contractor can run a quarterly trend report ("we had 12 fall-protection findings this quarter — let's run a refresher"). The data stays on the contractor's machine; SiteSafe never phones home.


7. Conclusion

SiteSafe is a real product, not a mock. It runs on a laptop, fine-tunes on a free Kaggle T4, and produces citation-grade OSHA compliance feedback with calibrated confidence scores in under 8 seconds per image. It hits all five Gemma 4 differentiators (multimodal input, function calling, edge-friendly deployment, fine-tuning, Apache-2.0 license) on a problem that kills a U.S. construction worker every eight hours.

The code is Apache 2.0. The training pipeline is reproducible. The deployment is one docker-compose up away. We invite contractors, safety officers, and academic researchers to fork it, fine-tune it on their own datasets, and get it into the hands of the crews that need it.


8. References

  1. U.S. Bureau of Labor Statistics. Census of Fatal Occupational Injuries. 2024.
  2. Occupational Safety and Health Administration. 29 CFR Part 1926 — Safety and Health Regulations for Construction.
  3. Roboflow Universe. Construction Site Safety Image Dataset. 2023.
  4. Otgonbold et al. SHEL5K: Safety Helmet Wearing Dataset. 2021.
  5. Wang et al. PPE Detector: A YOLO-based Architecture for PPE Detection. PeerJ Computer Science, 2022.
  6. Han, D. et al. Unsloth — 2× faster, 70% less memory LLM fine-tuning. 2024.
  7. Google. Gemma 4 Technical Report. 2026.
  8. Platt, J. Probabilistic Outputs for Support Vector Machines and Comparisons to Regularized Likelihood Methods. Advances in Large Margin Classifiers, 1999.